A couple months ago, I decided to try out the Dexcom Stelo blood glucose biosensor to see what kind of near-realtime feedback about my blood glucose levels I could get (more about that in a future blog post, probably).
These are small plastic devices about 23 mm x 27 mm that are supposed to last about 15 days. After they’re spent, you take it off and replace it with a fresh sensor.
Naturally, I wanted to see what was in them so I took one of the spent sensors and got some x-rays of them.
For my first image, I x-rayed a spent Stelo using a regular radiographic unit at about 5x magnification, 80 kV, 1 mAs.
Decent enough image that shows what appears to be the battery (the round object), the Bluetooth antenna (the trace toward the top), the sensor wire (the straight horizontal wire near the middle) and some of the traces on the circuit board.
I wanted a better image so I used a mammography unit. 38 kV, 40 mAs with about 1.8x magnification.
Now we see the traces on the circuit board much clearer. The round object is definitely a battery, and there are signs of at least a couple of microchips.
Time to liberate the circuit board from the casing, which turned out to be a bit of work. It looks like the Stelo is built by injection molding (or some similar process) plastic around the PCB. With a process like that, these are definitely waterproof. After some work with a knife and cutters, I was able to liberate the board.
The battery turns out to be a CR1216 coin cell and occupies most of the back side of the device. The microchip on the right is marked N52832 and is a Nordic Semiconductors nRF52832 that takes care of the Bluetooth. It boasts some pretty impressive specs for such a small device. The small silver rectangular thing below and to the right of the nRF52832 is probably a crystal oscillator. It was marked with T320 MnKC.
The other chip is marked DCG7 (probably a custom designator, maybe standing for DexCom G7, their other continuous glucose meter), would likely be the brains of the device. The gold circles on the board are test points.
With the battery out of the way, an x-ray image of the PCB reveals much more detail.
The BGA pads on the left side of the battery terminal would be for the nRF52832 chip while the QFN pads on the right side would be for the DCG7 chip. Aside from a bunch of other surface mount passive components, there’s not much else to the Stelo.