Power supplies on the workbench

I’ve got a number of power supplies that I can use to supply power to the various projects that I’ve got on the workbench.

There’s the obvious wall power and a variety of wall warts of different voltages and current ratings. I’ve got wall warts and power supplies ranging from 5V all the way up to big chunky 28V power supplies.

A power strip mounted to the side of a bookshelf with a 5V wall wart power supply and flashlight plugged in
A power strip mounted to the side of a bookshelf with a 5V wall wart power supply and flashlight plugged in

For projects that require a beefier power supply I’ve got an unregulated power supply that gives me up to 30VDC or 25VAC. It doesn’t get used too often, but comes in handy when it’s needed. There are also a few 13.8V power supplies that I can steal from the radios in a pinch.

Power supply offering unregulated 0-30V DC and 0-25V AC
Power supply offering unregulated 0-30V DC and 0-25V AC

Most of my projects don’t have big current draws though, so more often than not, I’m just using batteries to power my projects. One that I use most often is a 12V battery pack made by wiring 2 quad C-cell battery holders together and putting a standard 3.5mm DC barrel connector on it.

A battery pack of 8 C-cells connected to a Sparkfun RedBoard
A battery pack of 8 C-cells connected to a Sparkfun RedBoard

DC barrel connectors can be easily attached to those snap connectors used for 9V batteries providing another power source (here’s one from Sparkfun if you don’t want to make one).

A 9V battery connected to a Sparkfun RedBoard
A 9V battery connected to a Sparkfun RedBoard

Some battery holders I have also use those snap connectors, so I can have battery power sources ranging from 3V to practically as high as I need.

Batteries in a variety of battery holders
Batteries in a variety of battery holders

I’m often using mostly used batteries pulled out of other things like TV remotes, smoke detectors, etc. Usually they still have plenty of juice left to power my smaller projects.

While charging up some old sealed lead acid (SLA) batteries pulled from my battery backup UPSs, I got to thinking about how I could put them to use as an additional power source. I’ve got plenty of three terminal voltage regulators that would provide the voltages that I’d need.

I sketched out block diagrams for a couple of possible concepts. One would switch between several different voltages but provide just a single output, while the second would provide multiple outputs and have toggle switches turn to each one on or off.

Block diagram for a potential battery powered power supply with a variety of switched voltages
Block diagram for a potential battery powered power supply with a variety of switched voltages
Block diagram for a potential battery powered power supply providing multiple voltages
Block diagram for a potential battery powered power supply providing multiple voltages

Probably wouldn’t do 3.3V, but the others would definitely be feasible. 12V would probably be just a direct connection to the battery rather than going through a voltage regulator. Since I’ve got 2 SLA batteries, I could even put them in series for a 24V source and give myself a wider range of regulated voltages.

Still in the concept stage for this and haven’t started building anything yet. Seems like it could be a fun project.

Power supply!

An Astron RS-35A power supply is my latest acquisition. Saw it on ebay for a pretty decent price, and after a few days of watching it, I thought I’d put a bid on it fully expecting someone to come in at the last minute and snipe me.

Well, that didn’t happen so now I have a big beast of a linear power supply that puts out 13.7V and peak current of 35A (“25A continuous”) for less than half of what one costs new. My original plan was to use it for what ever radio I ended up buying, but we’ll be putting Connie’s radio and its power supply into the office/ham shack so this one will probably sit out on the workbench and supply power to my other projects, maybe a second radio if we end up getting one.

Astron RS-35A power supply

Except for a dinged up corner and a broken foot (probably during transport) it’s physically in good shape. After plugging the unit in, flipping the power switch brings the beast to life with an intimidating but satisfying “chunk” from the transformer and the hum of electricity.

Large transformer inside the Asstron power supply
Large blue filter capacitors in the Astron power supply

The power terminals are these bare exposed bolts with nuts to hold any wires on. I don’t really like the thought of exposed power terminals, so I think I’ll look into replacing them with some Anderson power poles.

Output terminals on the Astron power supply
Power output terminals on the Astron power supply seen from the inside of the power supply